Mega Engineers
Mega Engineers
Mira Road East, Mumbai, Maharashtra
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Liquid Processing Machine

Leading Manufacturer of semi automatic rotary bottle washing machine, automatic self adhesive bottle sticker labeling machine, automatic 4 head liquid filling and single capping machine, ropp cap sealing machine, colloid mill gmp model and inline homogenize mixer from Mumbai.

Semi Automatic Rotary Bottle Washing Machine

Semi Automatic Rotary Bottle Washing Machine
  • Semi Automatic Rotary Bottle Washing Machine
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Approx. Price: Rs 2.5 Lakh / PieceGet Latest Price

Product Details:

Production Rate50 to 60 Containers/Min.
Container Dia.25 mm to 100 mm
Container HeightUp to 280 mm
Power1 hp, 3 Phase, 4 Wire System, 50 Hz
Filling Range10 ml to 1000 ml with the help of suitable change parts.
Optional Accessories2 Pumps - Pumping Station
Overall Dimension1550 mm (L) X 1700 mm (W) X 1300 mm (H)
Net Weight350 kgs
Gross Weight550 kgs

Being one of the distinguished providers, we are engrossed in offering an impeccable array of Semi Automatic Rotary Bottle Washing Machine. Extensively recognized for its less power consumption and ease of installation, the presented selection is enormously required amongst our valuable patrons. In addition to this, our offered products can be availed at industry-leading rates.

Features:
Less power consumption
High quality
Quick installation

Salient Features:
  • Geneva mechanism.
  • Four inner, one outer and one air wash.
  • Sequence of washes of washes to customer’s choice.
  • Stationary nozzles eliminate contamination of water cycles.
  • Easy loading and unloading with two rows.
  • Individual solenoid valve for each washing sequence.
  • Pumps and tanks are mounted on parable stand for easy maintenance.

Utility:
  • Fresh Water: 900 Liters/Hour
  • DM Water: 300 Liters/ Hours
  • Air: 30 CFM @ 5 bar (5 Wash) 

Basic Unit:

  • Semi-Automatic Rotary Bottle Washing Machine Model: TMBW-64 with Two Nos. S.S. Tanks and Pumps with PP Filters housing and cartridge.


Basic unit with following attachments:

  • Any one bottle neck size pockets
  • SS Tanks and Pumps
  • PP Filters housing with cartridges

Change Parts:

  • Nylon Bottle Pockets (64 Nos.)
  • (In case change of Bottle neck Dia.)

 

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    Additional Information:

    • Item Code: TM-BW-64
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    Automatic Self Adhesive Bottle Sticker Labeling Machine

    Automatic Self Adhesive Bottle Sticker Labeling Machine
    • Automatic Self Adhesive Bottle Sticker Labeling Machine
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    Approx. Price: Rs 3.5 Lakh / PieceGet Latest Price

    Product Details:

    Production Rate60 to 100 Containers/Min. (TMSL 120).
    Gross Weight575 kgs
    Container Dia.15 mm to 105 mm
    Label Length12 mm to Unlimited
    Label Height10 mm to 160 mm
    Label Roll Dia.300 mm Max.
    Power1 hp Single Phase, 240 Volts, 50 Hz.
    Filling Range10 ml to 1000 ml with the help of suitable change parts.
    Net Weight350 kgs
    Overall Dimension1800 mm (L) X 1000 mm (W) X 1300 mm (H)

    Salient Features:

    • High Production Speed up to 100 containers/minute.
    • S.S. 304 Constructions.
    • Accurate label placement.
    • Micro processor Control System.
    • Any kind of printing device can be accommodated with machine for printing batch no. and date.
    • Imported Gear Motor for Conveyor & Pressing unit.
    • Imported Gear Box for Conveyor & Pressing unit.
    • A.C. Frequency Drive for main drive.
    • n built Speed Indicator & Counter
    • Stepper Motor with Controller.
    • Imported Sensor for Label & Container.

    Basic Unit:

    • Basic unit with conveyor
    • A.C. Frequency Drive for speed adjustment
    • Stepper Motor with MMI unit
    • Accurate label applicator
    • Suitable for round container 

    Optional Accessories:

    • Ink Roller Printer
    • Programmable Logic Control (PLC) System with MMI
    • Inkjet Printer
    • Aluminum profile cabinet covering full machine

     

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    Additional Information:

    • Item Code: TMSL-120
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    Automatic 4 Head Liquid Filling And Single Capping Machine

    Automatic 4 Head Liquid Filling And Single Capping Machine
    • Automatic 4 Head Liquid Filling And Single Capping Machine
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    Approx. Price: Rs 4 Lakh / PieceGet Latest Price

    Product Details:

    Production Rate30 to 80 Containers/Min (TMLBF 100) Depend on size.
    Container Dia.25 mm to 90 mm
    Container Height36 mm to 300 mm
    Power1.5 hp, 3 Phase or 1 phase, 4 Wire System, 50 Hz.
    Filling Range10 ml to 1000 ml with the help of suitable change parts.
    Optional AccessoriesProgrammable Logic Control (System) with MMI, Aluminum profile cabinet covering full machine
    Overall Dimension2300 mm (L) X 900 mm (W) X 1680 mm (H)
    Net Weight650 kg
    Gross Weight900 kg

    Salient Features:

    • All contact parts made of SS316 material with easy removal system for Autoclaving/Sterilization/Cleaning.
    • Machine construction in SS 304 material.
    • Filling Nozzle with self-Centering Device.
    • S.S. Slat Conveyor.
    • “No Bottle No Filling Systems”
    • Diving Nozzle for Foam free filling.
    • Very High Fill Accuracy.
    • Automatic in-feed Turn Table for Automatic in feed of bottles
    • Variable AC Frequency Drive for speed adjustment.
    • Less-space required Low cost & Low consumption of power. No chance of foreign particles in the bottles as there is no travel of bottles between filling and sealing.
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    Additional Information:

    • Item Code: TMLBF-100
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    Ropp Cap Sealing Machine

    Ropp Cap Sealing Machine
    • Ropp Cap Sealing Machine
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    Approx. Price: Rs 32,000 / PieceGet Latest Price

    Product Details:

    Speed10 - 20 Container / min
    Weight90 kg
    Motor1/4 hp, 1 Phase, 1440 rpm
    Capping Size 22,25,28 mm (as required)
    DimensionB 40 x L 55 x H 180 cms

    We are an illustrious manufacturer of precisely fabricated and designed a quality-assured array of Ropp Cap Sealing Machine. Made obtainable in several finishing, these durable products are designed employing optimum-quality raw material which is been acquired from one of the certified vendors of the market. The complete range is checked for its quality and faultlessness before handing over to the patrons.

    Features:

    • Easy to install
    • High optical efficiency
    • Reliable performance

    Other Details:

    • We manufacture a wide range of ropp cap sealing machines, Screw Cap Sealing Machine, automatic cap sealing machines and screw cap sealing machines are highly in demand in various industries owing to its capability of tightening most type of caps such as plastic caps, LDPE, HDPE, PET, and glass packaging. We also offer change parts for different sizes and bottles as per the client requirement. We follow stringent quality control procedures in order to avoid discrepancies at clients end.
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    Colloid Mill GMP Model

    Colloid Mill GMP Model
    • Colloid Mill GMP Model
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    Approx. Price: Rs 80,000 / PieceGet Latest Price

    Product Details:

    ModelTMCM3
    Output120 to 12000 kg/shift
    Hopper Capacity15 ltrs.
    Reduction up to5 to 10 microns (Particle Size)
    Electricals3 hp, 3, A. C.

    Colloid Mill GMP Model:
    • All contact parts are made out of S.S.304, No Casting is used to avoid contamination problems.
    • Coupling provided between motor shaft and rotor shaft for ease in maintenance.
    • Oil seals between the motor and the processing chamber are provided to prevent liquid going outside, results in wastage of the material.
    • Advance design of semi concave teeth in rotor and stator reduces motor HP and gives better performance in size reduction without damaging the product as well as saving the power consumption.
    • Extended bearing housing specially designed to facilitate the adjustment of bearing clearances or back lash to avoid metal to metal contact between stator and rotor. This unique design provides smooth and consistence all round performance and long life of stator and rotor.

     

    Three way cock system for draining and recirculation of liquid is provided as standard:

    • Extra discharge spout provided as a standard for viscous products.
    • Contact parts can be easily dismantled for cleaning purpose.
    • Special design facilitates adjustment of the grinding gap by an exterior screw by means of handle even during operation.
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    Inline Homogenize Mixer

    Inline Homogenize Mixer
    • Inline Homogenize Mixer
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    Approx. Price: Rs 1 Lakh / PieceGet Latest Price

    Product Details:

    Usage/ApplicationIndustrial
    BrandMega Engineers
    Pressure100-150 Bar
    Capacities Available3 hp models to 25 hp models
    Voltage220 V/380 V/415 V

    Inline Mixers:
    • Usually called "high-shear mixers", are the most common form of Dispersing/Homogenizing/ Emulsifying mixer. By placing a form of closely-fitting shroud around a high speed impeller, it is possible to create a shearing action between the blades and stator shroud. As material is centrifugally pumped through the mixing head, some of it will see this high shear zone and experience shear stressing that results in dispersive mixing. Where small or uniform dispersions are required, material must be cycled through the head many times to ensure statistically that all of the material has passed through the high shear zone at least once.


    Pumping Action:

    • Because of indigenous design & rotor operating at very high speed in close clearance with stator draws the material in & imparts mechanical & shearing actions. Inline Homogenizer facilitates high volume, non positive action which is sufficient to transfer the material without any supplementary pumps but in some cases because of high viscosity, vertical lift or length of pipe line , the flow rate may come down below the anticipated value, In that case it is supplemented by an auxiliary pump installed in the system which pumps the liquid without reducing the homogenising/emulsifying efficiency of the system.


    End Connection:

     

    • The inlet & outlet are normally fitted with DIN, Tri Clover/ Sanitary Screw fittings but other Modes of fittings can be provided on request.


    Sealing:

    • Single mechanical seal with Carbon, silicon carbonized phase combination is provided. Special single or double sealing is also available for conditions & process which demand it eg. Latex , Abrasive solids.


    Applications of Inline Homogeniser Emulsifier:

    Inline emulsifier is successfully used for the following processes:

    • Recirculatory Processing: There are certain processes which demand higher degree of homogenization, dispersion, commutation & but to attain that level, single passage of material through In line is not sufficient to reach that degree, in that situation, it is more useful to pass the product several times through the same machine by means of recirculation. The above process is normally adopted in producing emulsion of Oil & Water. Oil , which is lighter than water is charged in the holding vessel & water is added into the pipe line between vessel outlet valve & Inlet of Inline Emulsifier. This mix is immediately sucked into the head of emulsifier & there mixing/ emulsification/ homogenization takes place. This mix is then sent into the vessel. This process is repeated till achievement of perfect emulsion. Where viscosity is very high or vessel size is large, it is recommended to go for Batch type mixer along with Inline Mixer.
    • Premix Process: In this process, all ingredient are mixed in a holding vessel with some agitator & a single passage through the inline smoothens the lumps and homogenize a suspension or emulsion.

    Inline Mixer is currently in use in the industry listed below & this gives a new horizon for this exceptional machine to validate its results:
    • Creams
    • Dairy & Confectionery items
    • Beverage & Brewery
    • Paper coating
    • Pharmaceuticals
    • Pesticides & Insecticides
    • Paints
    • Natural Herbal Dye
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    Hand Operated Liquid Filling Machine

    Hand Operated Liquid Filling Machine
    • Hand Operated Liquid Filling Machine
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    Approx. Price: Rs 25,000 / PieceGet Latest Price

    Product Details:

    Capacity15 Kg/Hrs
    Voltage220-240 V
    UsesBest useful for perfumes, Syrups, Lotions, Any Liquids, Pesticides, Oils, Hot liquids, and Shampoo e
    Syringes Filling Volumes10-25 ml, 25-50 ml, 50-110 ml, 10 ml-150 ml, 100 ml-260 ml, 250 ml-500 ml etc.
    Total Weight Including Syringe20 kgs

    Machine name is Hand Operated Liquid Filling Machine, Trade Mark series, consists of a small bracket structure, made of Mild steel pipe structure. A vertically hanging Syringe with a Non-return valve mechanism is the filling unit. There is an operating lever provided at front side. A set screw is given at the bottom of the moving connector lever by which we can adjust stroke and there by the fill volume. Machine body is duly powder coated and finished. GMP model machines are made with Stainless steel for bracket.

     

    Features:

    • This Model machine is small, compact and light weight.
    • Complete Manual Operating.
    • No Electricity Required in this Machine
    • So, the packing size is also less. There are many syringes you can select as per your requirement.
    • Machine comes in standard Polymer/ powder coated or GMP models available as per order.

     

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    Two Head Volumetric Liquid Filling Machine

    Two Head Volumetric Liquid Filling Machine
    • Two Head Volumetric Liquid Filling Machine
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    Approx. Price: Rs 70,000 / PieceGet Latest Price

    Product Details:

    MaterialStainless Steel
    Machine TypeSemi-Automatic
    Power Consumption120 kW
    Voltage220 V
    Output8 / 16 / 24 bottles per minute

    We are enlisted amongst the renowned organizations in the industry, providing efficient assortment of Two Head Volumetric Liquid Filling Machine in the domestic as well as international market. Our offered machines are available in varied models as per the needs and demands of our customers by making use of cutting edge technology and excellent quality raw material.

    Features:
    • Sturdy construction
    • High functionality
    • Durability

    Machine Operation:
    • Semi-Automatic Two Head Volumetric Liquid Filling Machines are two head, table top, fully GMP model used to fill variety of liquids. These filling machines work on volumetric principle and is fitted with two syringes on the sides. The desired volume of the machine can be easily adjusted by increasing or decreasing the eccentricity. Motor and gearbox of the liquid filling machines are covered in a SS cabinet.

    Other Details:
    • Volumetric Liquid Filling system
    • Nozzle System
    • It is widely used for milk filling, oil filling, ointment filling, shampoo filling, juice filling, liquor filling, perfume filling, wine filling, food product filling in Jar, Can, Vial, Bottle, Tub & any Containers.
    • The unit is built on strong structural frame for rigidity and provides vibration free movement of operation.
    • The Stroke of nozzle holder and the height of the nozzles id adjustable for achieving smooth entry and exit of nozzles inside the neck of containers and avoids splash/ spillage of liquid or dropping at sides.
    • No breakage of containers in the event centering is not done correctly as nozzle holder is spring loaded.
    • The unit can be quickly dismantled for the maintenance just by opening front cover.
    • High precision in manufactured syringe to achieve high accuracy in fill size and drip proof performance.
    • Semi automatic volumetric liquid filling machine can be used for different types of glass, plastic and metal containers.
    • Output 8 / 16 / 24 bottles per minute depending on type liquid and fill size with the help of three speed pulley arrangement.
    • Four head machine can also be provided.
    • Bottles are kept bellow the nozzles manually.
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    Homogenizer Machine

    Homogenizer Machine
    • Homogenizer Machine
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    Approx. Price: Rs 1 Lakh / PieceGet Latest Price

    Product Details:

    Capacity0-100 litres/hour
    Pressure100-150 Bar, 200-250 Bar
    Working Temperature0-100 Bar
    Voltage210-260 V

    Riding on profound volumes of industrial knowledge, we are actively dedicated towards offering an extensive assortment of Homogenizer Machine. This product is enormously used at various allied sectors. Designed from the well-tested material, this product is also properly tested on several parameters by our quality inspectors. Also, we provide this product to the patrons in number of stipulations as per their requirements.

    Features:

    • Highly durable
    • Easy installation
    • Quality approved

    Other Details:
    • Homogenization requires the ingredients to be processed until of a uniform globule or particle size.
    • For most products, including creams, ointments, sauces, flavoring emulsions and pharmaceutical suspensions, this requires a globule or droplet size in the range of 2 - 5 microns.
    • This can be achieved using a Trade Mark Mixer Homogeniser Machine
    • The precision machined Trade Mark workhead generates exceptionally high shear rates in a three stage mixing/homogenizing process;
    • The high speed rotor draws materials into the workhead where they are intensely mixed.
    • Centrifugal force then drives the materials to the periphery of the workhead and subjects them to mechanical shear in the precision gap between the rotor and stator.
    • This is followed by intense hydraulic shear, as the product is forced through the stator screen at high velocity and circulated back into the mix.
    • Fresh material is continually drawn into the workhead, progressively reducing globule or particle size and quickly resulting in a homogeneous, uniform product.
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    Sparkler Filter Press

    Sparkler Filter Press
    • Sparkler Filter Press
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    Approx. Price: Rs 80,000 / PieceGet Latest Price

    Product Details:

    BrandMega Engineers
    MaterialSS - 304 / SS - 316 / SS - 316L M.O.C
    Automation GradeAutomatic
    Filtration RatesFrom 600 LPH - 30000 LPH

    Salient Features:

    • MS/SS Jacket can be provided for hot filtration
    • Gives crystal clear filtration by filtering particles up to 1 micron size.
    • Scavenger arrangement to remove all the liquid
    • Cake can be dried either by compressed air or by inert gas, steam
    • Centrifugal / Gear / Roto / lobe pumps can be offered, which can also be used for liquid transfer
    • Sample collecting devise & safety valve provided
    • Economical
    • Complete filtration of the batch without any holdup due to reverse flow of liquid hence large saving in time & cost
    • The cake, filtered & solid remain totally enclose allowing filtration of toxic, hazardous & explosive liquids.
    • No contamination of internal surface of shell.

    Specifications:
    ModelDia of PlateNo. of PlateFiltering area M2Cake Holding CapacityFlow Rate Ltr/Hr Tearms of waterSize & type
    of pump
    Motor
    H.P
    TMZH - 88"30.112200280Centrifugal 1/2"1
    TMZH - 88"60.224400560Centrifugal 1/2"1
    TMZH 1414"40.47514.3751100Centrifugal 3/4"2
    TMZH 1414"60.66520.1251480Centrifugal 3/4"2
    TMZH 1414"80.88525.8751850Centrifugal 3/4"2
    TMZH 1414"101.04531.6252200Centrifugal 3/4"2
    TMZH 1818"81.5453200Centrifugal 1 1/2"3
    TMZH 1818"101.84354000Centrifugal 1 1/2"3
    TMZH 1818"152.68805600Centrifugal 1 1/2"3
    TMZH (24) S24"164.641757500Centrifugal 2"3
    TMZH (24) S24"246.62522512500Centrifugal 2 1/2"5

     

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    Automatic Liquid Manufacturing Plant

    Automatic Liquid Manufacturing Plant
    • Automatic Liquid Manufacturing Plant
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    Approx. Price: Rs 5 Lakh / PieceGet Latest Price

    Product Details:

    Capacity50 L to 20,000 L
    MaterialStainless Steel
    Internal Pressure1 kg. / sq. cm.
    Power Consumption1.2 KW

    We are an organization with years of knowledge and experience in offering Automatic Liquid Manufacturing Plant in the national as well as international market. Our offered array is developed in compliance with industry set norms and guidelines by making use of quality approved basic material which is sourced from the trustworthy and reliable vendor of the market.

    Features:
    • Long working life
    • Trouble free performance
    • Quality assured

    Automatic Liquid Manufacturing Plant:

    • The Liquid Manufacturing Plants are ideal tools for the pharmaceutical industry for the production of Oral Liquids. It is specially designed to take care of two critical factors which directly affect the quality of the Liquids.
    • Minimum manual handling of Liquid.
    • Effective cleanness during manufacturing.
    • Needless to say, it also provides the benefits of the effective manpower utilization.

    Liquid Manufacturing Plant consists:
    • Sugar Melting Vessel
    • Syrup Manufacturing Vessel
    • Storage Vessel
    • Product Piping
    • Pre-filtration unit
    • Filtration unit
    • Control Panel
    • Working Platform
    • This system consists of a closed circuit manufacturing facility from feeding of Sugar / Water Phase to loading the Liquid Filling Machine.
    • The Sugar and Water, are load with vacuum system or by mechanical system or manually.
    • The Sugar Syrup Vessel is supplied with high speed stirrer & electrical heating (In small model) / steam heating facility (In bigger size model) .The sugar syrup is prepared at required temperature & are transferred to Manufacturing Vessel by vacuum or by transfer pump.
    • The product during emulsion formation is recalculated through In-Line Homogenizer or Liquid Transfer Pump.( Optional Facility )
    • The Pump also discharges the product in the Storage Vessel.
    • The Storage Vessel is then taken to the filling area (if it is small capacity) and is connected to again Liquid Transfer Pump. Or Storage Vessel remains fixed (In bigger size) & pump transfer the Liquids in the float tank which is connected with filling machine.
    • The entire Plant can be operated by centralized operating panel by one operator.

    Other Details:
    • The Plant is designed to be operated only by one operator and one helper.
    • All material transfers are done by vacuum or by transfer pumps.
    • All the vessels are CGMP (paint free construction)
    • The gaskets used are of silicon (food grade).
    • The entry of stirrer & high speed emulsifier are from top. In-line Emulsifier (as per customer choice) provided on demand.
    • All pipes, pipe fittings and valves are of SS304 / SS316 (as per customer requirement) seamless quality, internally electro polished, with tri-clover end joints.
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    Reach Us
    Prakkash Nair (Proprietor)
    C-801, Shalom Paradise, Near Kenwood Park, Ramdev Park Road
    Mira Road East, Mumbai- 401107, Maharashtra, India



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